STIRLING ENGINE TECHNICAL INFORMATION

 

A Brief History of the Stirling Engine

The Stirling-Cycle Engine was originally patented by the Reverend Robert Stirling, a 26 year old Scottish Minister in 1816. He first proposed the idea of the regenerator or economiser as a way of using less coal in industrial heating processes and went on to develop the Stirling engine as a safe and efficient alternative to the steam engine. Once popular as a small source of mechanical power, with no potentially explosive boiler like a steam engine, the Stirling was used to pump water and run machinery, often in remote rural areas. Superseded by the more powerful internal combustion (IC) engine at the turn of the century, it fell into obscurity, and existed only as an interesting model. The Philips Company of Holland revived it in 1937, as a potential source of generating electrical power for their valve radio sets, which was clean, quiet and produced no electrical interference.

In the late 1960's and early 1970's, large companies including Ford and GM and United Stirling of Sweden took out licenses on Philip's work, with the aim of developing the Stirling engine for vehicle use. This work was funded to a large extent by the American government as part of the Heat Engine Bill, and tens of millions of dollars went into the various projects. Prototype vehicles including cars, trucks and buses were fitted with Stirling engines. However, the engine that they had developed for this purpose was a far cry from the simple Stirling known to the Victorians, and had become a high-tech, space-age energy conversion machine. It was considered too highly priced to suit the automotive market, as a result of manufacturing difficulties of the heat exchanger components and the high cost of reliable gas sealing systems. The automotive Stirling research projects were abandoned in the early 1980's, as the US car companies switched their research efforts to other projects, during major restructuring programmes.

How Stirlings Work

The Stirling Engine relies on the principle that when a quantity of gas is heated (usually air, but sometimes helium or hydrogen), it will expand, and its volume will increase. If the gas is sealed in a container, then the pressure inside the container will rise. When cooled, the gas contracts, the volume decreases and thus the pressure will fall.

In practical Stirling engines, rather than alternately heating and cooling the cylinder containing the gas, it is easier and more efficient to move the gas, from one end of the cylinder which is kept hot to the other end which is kept cool. A loose fitting piston, known as the displacer, is made to move back and forth in the cylinder, thus shuttling the gas from one end to the other. As the displacer moves, the gas leaks around the peripheral gap between the displacer and the cylinder wall. The displacer produces no power itself, but uses a little power from the working piston in order to move the gas through the engine and produce the changes in gas pressure. The displacer is moved by means of a linkage connected to the crankshaft, and is set so that it reaches top dead center, one quarter revolution, or 90 degrees, ahead of the power piston.

 
 
View animation by clicking on image above.

The Stirling cycle engine includes between the hot and cold ends, a heat store, known as the regenerator made of a heat absorbing material such as steel wool or layers of stainless-steel mesh, corrugated or perforated shim. As the displacer piston pushes the heated air through the regenerator, the large surface area of the regenerator absorbs heat from the gas, thus helping to cool it, and conversely restores the heat to the gas on its return trip to the hot end. This reduces the amount of heat which must be put into the gas by the heat source and thus lowers fuel consumption. It also means that less waste heat must be removed from the gas by the cooling system, and so makes the overall working cycle more efficient.

NOTES: Portions of this page reprinted with permission. Copyright, Ken Boak, Information Leaflet. The Stirling Engine Society, Chelmsford, Essex. United Kingdom. (www.stirlingengines.org)

Special thanks to Piero Velletri for allowing us use of his Stirling engine animations.